Computer simulation technology improves the efficiency of process equipment manufacturing
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Computer simulation technology improves the efficiency of process equipment manufacturing
Past process equipment designers use wood or plastic to make models of real equipment, while modern process equipment designers use computer three-dimensional models to model the real world. Not only that, designers can also exchange opinions on different device functions in the virtual world, improving the design and even testing process devices in the virtual world.

R&D of process equipment projects: Past process equipment designers use wood or plastic to make models of real equipment, while modern process equipment designers use computer three-dimensional space models to simulate the real world.
The challenge faced by manufacturers of process equipment and their engineering designers is the significant increase in investment in the field of process equipment worldwide. The increase in investment in infrastructure expansion and process industries in Asia is a cause of this problem, and investment in new energy fields is another cause of this problem; driven by these two aspects, process equipment Manufacturing companies are overloaded to meet the needs of the market. In addition, due to the increasingly fierce competition in the world, this requires the process equipment R & D and design time is shorter and shorter. All this has led to a leap in production of process equipment to a new level in the R&D and design phase of process equipment. What is more difficult is the delay in the display of functions in the design of process equipment and the vocational training in the field of process equipment production, which means that the theory of vocational training lags far behind reality. Combine these conditions into figures: From the year 2003 to 2007, the global investment in the field of process production equipment increased by 42% in just 4 years, reaching 762 billion US dollars per year. Experts estimate that the investment in this area will increase to US$806 billion by 2009.

Faced with such tasks, virtual reality technology plays a decisive role in the design of process equipment in the simulation and design of process equipment and components. Questions about the operational performance of process equipment, maintenance strategies, and more can be found in three-dimensional models in teams of engineering designers, process technicians, and future process equipment operators.

The picture shows the image of the laser scanning process equipment, part of which needs updating.
Computer simulation instead of manual model production Computer simulation technology has made great progress in the past few years: the original use of wood or plastic to make "can see" model, today can be accurately represented on the computer with three-dimensional stereo images . These computer-demonstrated models are backed by large amounts of database data. With the help of these databases, very detailed design information can be obtained, and even a few mouse clicks can be used to complete the ordering of process equipment components. For new process equipment, these functions can fully meet the needs. However, in the transformation of the existing process equipment, the existing process equipment must be drawn into the computer and represented by a three-dimensional image. The drawings of old equipment are often incomplete, that is to say, they need to be surveyed in the production plant. Modern laser scanning technology provides precise functions for drawing existing process equipment and components.

With the help of laser scanning technology, existing process equipment and equipment components can be scanned to make them visible images, thus making up for gaps between old equipment and new designs. The picture shows the connection of the new HS pipe.
Functional testing Using virtual reality technology, BASF has created a new world in the field of process equipment design. It not only moves process equipment “into” the design center, but also can test the function of existing process equipment in the design center. .

Modern technology methods make the “digital” chain of process equipment project development more complete.
Similar to the analog city in computer games, members of the process equipment project team can also “enter this virtual city” to check the function of the process equipment, observe carefully the maintenance status of the process equipment, and even conduct functional tests.

Current standards for 3D virtual technology: Virtual display of engineering design and production operations.
Future computer software can also achieve more, such as the simulation of process technology can make the specific best features displayed on the computer. Partially loaded and full-loaded, the liquid dynamics of the distillation tower is displayed so that the observer can clearly understand the detailed information. Moreover, this process equipment design tool can also be easily used for the training of employees in production companies. Virtual reality technology closely links the design and operation of users of process equipment, which also greatly shortens the time for project development.

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