Model NO.: MT105/120
Turn Key Project: We Can Support You Turn Key Project From a to Z
Production Efficiency: 3-5 Second/Mould
Technic: New Technic Make It Easy to Operate
Capacity: Stand Capcity and Customized
Customised: Yes, We Can According to Customer Requested Design
Heating Element: Easy to Replace
Electric Componenets: Famous Brand Like Siemens etc.
Hydrulic Station: Seperate with The Machine
Guarantee: One Year From Start up
Forming Area: 1100X1400mm
Trademark: Melite
Transport Package: Stand Export Packing
Specification: 3x40′′ containers
Origin: China
HS Code: 84775900
Turnkey Project Disposable Food Box Making Machine (MT105/120)1.Disposable Food Box Making Machine include 3 sets of Machines:
A. MT105/120 PS Foam Sheet ExtruderÂ
B. MT-1100x1250 Fully Automatic Vacuum Forming Machine (New Design)
C. Recycling Machine Unit include Crusher
2. Work flow:Â
Raw material(PS Granule Etc.)---PS Foam Sheet Extruder---Foam Sheet------Foam Container--
Fully Automatic Vacuum Forming Machine--PS Foam Food Container, Tray,ect.
The scrap go to Recycling Machine
3. Spec. of Machines:
A. MT105/120 PS Foam Sheet ExtruderÂ
PS Foam Sheet Extruder uses a tandem screw technology to produce fine-block cell-structured
extruded polystyrene foam sheet with high strength and a pearl and even surface, in a continuous
oll,from polystyrene injection an eco-friendly blowing gas and additives. It has a user friendly
operating system with inverter controlled driving, digital temperature control and so on,from this
machine you can get the PS Foam sheet by rolls,the PS Foam Sheet can be used for food container,
tray,plate and packing ect.
PS Foam Sheet Extruder Picture:
Technical Data:
|
Components: |
 |
| A.Mixer |  |
| Hopper Capacity | 300-500kg/ hopper (controlled by time relay) |
| Motor | 1 set, 4-pole, 3kw |
| B. Automatic Feeding System | Â |
| Automatic Self-control System | Â |
| Motor | 1 set, 6-pole, 1.1kw |
| C. NO.1 Extruder |  |
| Screw Diameter | Φ105mm |
| L/DÂ Â Â Â Â Â Â Â Â Â Â Â Â Â | 30:1 |
| Screw Material | 38CrMoAlA adopt Nitrogenous treatment |
| Heating zones | 6 zones |
| D. NO.2 extruder |  |
| Screw Diameter. | Φ120mm |
| L/DÂ | 32:1 |
| Material | 38CrMoAlA adopt Nitrogenous treatment |
| Heating zones  | 6 zones |
| Pressure gauge  | 1pc |
| E. Cooling System | Â |
| Hollowness water circulation cooling | 1 set, as the dimensions by the customers |
| F. Hauling-off System | Â |
| Rubber Roller | 3 pcs, (according customer's requirement) |
| Traction Speed | 3-31m/min |
| Motor | 1x 4-pole, 3Â kw (controlled by frequency changer) |
| G. Winding Device | Â |
| Winding Pneumatic Shaft | 2 pcs (according customer's requirement) |
| Torque motor  | 2sets |
| H. Die Material | Â |
| Installation Power  | 200kw |
| Central height | 1000mm |
| I. Weight  | 8 T |
B. MT-1100x1250 Fully Automatic Vacuum Forming Machine
Fully Automatic Vacuum Forming Machine integrates forming, cutting and
stacking at the same time. It has the features of saving labor, improving efficient,
owing labor intensity and reducing production cost. It adopts PLC controller and
ouch screen to control the working program. Two workers are enough for whole production
line. from this machine,you can get finished products like PS foam food container,tray,plate,
egg tray etc.
Fully Automatic Vacuum Forming Machine picture:
Technical Data:
| A. Control system |  |
| Automatic Control Cabinet | 1 set |
| automatic Temperature Control Cabinet | 1 set |
| PLC controller | Adopt Japan Mitsubishi |
| Touch screen  | Adopt Taiwan brand |
| B. Automatic Feeding device | 1 set |
| Â | Feeding length can be adjusted. |
| C.Heating System | 2sets |
| , Subsidiary Heating Zone /2 sets | Adopt the far infrared radiation tile. |
| D. Forming System | Adopt hydraulic cyclinder drive |
| Motor | 2 sets5.5kw |
| Hydraulic stations | 2 sets |
| Vacuum forming press | 60T. |
| Forming area | 1040mm×1200mm |
| Vacuum forming speed  | 3-8s/mould. |
| E. Cutting off System | Adopt hydraulic drive |
| Motors | 1 set 18.5kw |
| Hydraulic station | 1 set |
| Max. Punching | 100T |
| Cutting off area | 1040mmx1100mm |
| Cutting off speed | 3-8 s/mould |
| F. Stacking System |  |
| Pneumatic control | Â |
| Automatically stack | Adjustable,as customers' need |
| Automatic counting system | Adjusted, according to the customers' need |
| Automatically Conveyor | Â |
| G. Scrap rolling system | Automatically |
| H. Installation Power | 180kw |
| I. Power Supply | 3 phase 4 line 380V 50Hz |
| J. Weight | 14 T |
C. Recycling Machine Unit include Crusher
Recycling Machine Unit include Crusher is designed to reclaim the foamed polystyrene
materials(scrap) almost identically to new ones with its own superior filtering performance. Make
ranule to use for extruder again.
Technical Data:
| A. Crusher  |  |
| Installation Power | 11 KW |
| Fully automatic conveying  | 1 set |
| Size | 2mx2mx1.6m |
| Weight | 0.7T |
| B. Granule Maker  |  |
| No.1 Extruder | Â |
| Screw | Φ150 x1 set |
| No.2 Extruder | Â |
| Screw  | Φ120 x1 set |
| Reducer  | 2 sets |
| Motor  | 1 set  4 pole,15kw |
| Motor | 1 set  4 pole ,7.5kw |
| Electrical cabinet | 1 set |
D. Finished Products:
4. Our Advantages:
A. Machine advantage:
The equipment is improving technology continuously, paying more attention to the details of the performance improvement.Â
What we do is just to enhance the manipulative performance and to simplify daily maintenance.
As the professional Plastic machine manufacturer, we keep pace with time, and keep the technical research.
B. Services Advantage:
As a machine user,you will pay more attention to the after-sales services, in order to serve our customers,we provide 24 hours on-line after-sales services to save our customers' time.
We adhere to the principle of sincerity to customer service, considering the particularity of the equipment and daily maintenance.Â
5. Customer's frequently asked questions
A. We are new in this field,how can we set up a facotry?
Dear, don't worry, we did many turn-key project from 2008 until now, we have enough experience for helpping you setting
up a new facotry,and we can provide the raw material(GPPS,HIPS,mastbatch and so on),formulations,machines,and your
factory desin &Â layout, and we will arrange our engineers go to your factory for installation and trainning, you have
Melite Team,take it easy, we are at your services all the time.
B. When your engineers are in our factory, everything is going on well, after they leave our factory,our workers can not
operate the machines,what shall we do?
Firstly,we will let our 24 hours on-line services team to help you check which kind of problem you meet, if we can not
solve the problem online, we will arrange our engineer fly to your site to solve your problem asap,your problem is our
problem, Melite and You are together like a family forever.
For More information pls contact:
Mr. John Lee
General Manager
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